Save Upto 50 % Of Your Packaging Costs
Save upto 50% of your Packaging Costs with Shrink Wrapping of your Products by eliminating the use of Outer Corrugated Cartons.
A classic example of the above application is in the Beverage Bottling Industry. Here the product – Packaged Water Bottles, Carbonated Drinks / Cola’s, Juice Bottles etc were being packed in a Corrugated Carton with the use of Machines like – Case Packers, Taping machines for Automated Lines or by Manual labour incase of low speed lines. Irrespective of the scale of operations the Beverages Bottlers shifted to Shrink Wrapping of their Bottles instead of putting them in Corrugated Boxes.
The main advantages they derived by doing this are listed herebelow :-
- Shrink Wrapping of the Bottles pack saved them Packaging Material cost by about 35 -40 % than before. (A Chart showing the savings is given below for your reference).
- Shrink Wrapping eliminated their Carton Taping Operations thereby saving costs and labour amounting to another 5-10% of costs.
- Shrink Wrapping also saved their Packaging Material Costs as the spoiling of cartons during Transit due to leakages from Bottles was eliminated.
- Product Visability and Shelf Display appeal increased as when the bottles are packed in Corrugated Boxes there is zero product visibility / zero display appeal.
- With the use of Shrink Wrapping the entire Packaging Operation for Beverage Industry was Automised at lower capital costs as compared to with Corrugated boxes for bottle speeds ranging from 40 BPM to as high as 600 BPM and higher.
- The ROI of Shrink Wrapping Machines.
- Another benefit of Shrink Wrapping for the Bottling industry is that use of Lables / Stickers on the Corrugated Boxes for Batch details etc was eliminated which again resulted in savings in Packaging material costs.
- It also helps the Bottler in fulfilling his social responsibility by reduction in use of Paper which in turn Saves Trees.
The below Chart gives an Eye to Eye Comparision of Shrink Wrapping of Bottles v/s Corrugated Box Packing of Bottles :-
| COST COMPARISON OF CORRUGATED CARTONS vis - a - vis SHRINK WRAPPING PACKAGED WATER BOTTLES PRODUCT : 1000 ml x 12 Packaged Water Bottles , 4 x 3 Matrix BREAK EVEN : 1000 Cases / Day of 1000ml Bottles |
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| SR. NO. | CORRUGATED CARTON | SR. NO | SHRINK WRAPPING MACHINE | ||||
| 1 | Carton cost @ RS.11.00 / Carton | Rs. | 11000 | 1 | Film Cost | Rs. | 6000 |
| 2 | BOPP Taping Cost | Rs. | 500 | 2 | Electric Power Cost at 12 units per hour and Rs. 10=00 per unit | Rs. | 720 |
| 3 | Machine Interest Cost | Rs. | 100 | ||||
| 4 | SAVINGS DUE TO SHRINK WRAPPING MACHINE | Rs. | 4680 | ||||
| 11500 | 11500 | ||||||
| P.S. 1. A Daily Saving of Rs. 4680=00 ( Per 1000 Cases ) works out to Rs. 1,21,000=00 per month 2. The ROI is 6 months 3. The savings in Labour & Packaging Time due to Shrink Wrapping are not included in above comparison. |
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The above savings in Packaging Costs by elimination of use of Corrugated Box can also be seen in industry’s like Pharmaceuticals ( Liquid Bottles ), Food Industry ( Using a Tray and Shrink Wrapping combination ) etc.
So friends if you want to know more details of How You Can Create Huge Savings in your Packaging Costs then do contact us on :-
We shall be pleased to understand your Apllication and give you concrete and cost effective solutions which will result in Big Savings in your Packaging Costs. We need from you basic details as under :-
- Product to be packed
- Present Packaging method
- Pack Size L x W x H in mm
- Pack Matrix (Rows x Columns)
- Pack Weight in kgs.
- Speed or Number of Cartons being packed per hour.
So send us your above Product Details and let our experts save your Packaging Costs.
2 Comments
ARCHANA SHAH
Excellent Machines
Rupesh Shah
Thank you mam.